Innovation that made plumbing easy: No Hub Couplings

In the world of clamps and other plumbing and motor fittings, Jolly clamps have made a distinctive presence in the market. They are one of the most well known mini clips manufacturers, hose clip manufacturers and T bolt clamps manufacturers. Also Jolly clamps are quite popular and sought after as no hub coupling manufacturers.

Long before no hub couplings were invented, the traditional way of joining two metal pipes was a very dangerous, time consuming and expensive process. Any chances of failure, meant the whole set up to be re done. Because the only way to join two metal pipes was to melt lead and pour the hot lead in between the joints of the two pipes to seal them and join them permanently. Melting lead was also not as well an easy process. Lead, Oakam, burners, melting pots, special clamps, cast iron ladles, joint runners and caulking irons were required. Moreover, to perform this task it required years of practice and skill acquisition and then you qualify to take this responsibility. Yet, this was a hazardous process and any minor fault could lead to serious and permanent injuries.

No hub couplings came as a boon to save the plumbers from such a complicated situation which could save a lot of time, money and most importantly, lives. The design of no hub coupling is simple yet effective. It consists of a synthetic rubber compound that is surrounded by a protective stainless steel band with stainless worm clamps to keep the gasket fastened and secure it in it’s ownplace preventing it from slipping. So once the two ends of the pipe are brought in contact, the gasket is placed on the joint and the steel band is placed on them to tighten the gasket. Thus sealing the to pipes. This process is also convenient because we can repair/replace in case there is an issue.

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Hose Clamps: Small but important

A layman’s life may often come across words like pliers, wrench or even hammer. But there are words that aren’t used much but are used extensively in the mechanical world. One of them is clamps. Clamps are one of the most crucial parts in the world of machinery. They are used to fasten hoses, bind or hold clamps to a specific place or a spot. They are also used in plumbing and high end engines in automobiles to sustain high pressure, high temperatures and forces of turbo. Jolly clamps, apart from being one of the leading constant tension band clamp distributors, turbo clamps distributors and no hub couplings manufacturers are also one of the leading hose clip/clamp manufacturers.

Following are the types of hose clamps:

Ear Clamps:

These clamps are used in places where the fittings are to be done for only once. They are stainless steel bands with end projections called ears. These ears are tightened on the hose tubes with special tools called clamp pliers which are used to bend the clamp ears and fix it permanently. The bands in ear clamps are narrow.

Screw Clamps:
These clamps are used widely in the domestic plumbing system. They are the advanced version of ear clamps because there is a screw at the end of the band which facilitates in loosening or tightening of the clamp as per requirement. The bands have comparatively greater thickness than ear clamps. Screw clamps are also known as worm gear clamps.

Wire clamps:

Wire clamps are solid and heavy rings of steel unlike ear clamps and screw clamps that have stainless steel strips. These rings are discontinued in the middle and the ends are separated by flat projections with holes in them for a nut and screw to pass through to tighten the clamp.

Spring Clamps:

Spring clamps are designed to endure heavy pressure and high temperature. They are made of medium carbon steel and possess flexibility in case of expansion or contraction.Spring Clamps are extensively used in the automobile industry.

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Constant Tension Clamps: Flexibility Guaranteed

Jolly Clamps have been the leading Constant Tension band manufacturers, Turbo Clamps distributors and No Hub Couplings manufacturers. Jolly Clamps have also been the leading hose clip manufacturers. Hose clip is a thing of absolute wonder. Unlike the regular clamps or clips, there is no fixed fastening required for hose clips. They don’t require any screw system or any external or manual adjustments for fastening, because they are manufactured in such a way that the only effort that is required, is while installing them and that is to stretch them to fix on the hose.
If you compare them with the regular clamps, they are more responsive to temperature variations and expand/contract accordingly. They are also very easy to install and their installation takes lesser time.

There are four types of hose clips:

Single wire clamp: Single Wire hose clip as the name suggests is made from a single wire and is the most basic type of band and still remains to be one of the most effective designs. Single wire hose clip helps us in focussing the force on one specific area of the hose.

Double wire clamp: Double wired hose clamp is the variant of a single wired hose clamp and is made of two wires. Notably, a double wired hose clamp provides lesser clamping force than a single wire hose clamp. The grip however is well spread. As compared to single wired clamps, it is aesthetically better and is more cost effective.

Constant tension clamp: Constant tension band clip is an upgraded level of double wire hose clip. The difference in design is that constant tension hose clamp is a flat strip. Its clamping force is between a single wire and a double wire hose clamp.

Constant tension light clamp: This is the economical version of constant tension clamp but are functionally equally effective.

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Clamps - Marvels of the Modern World

Often, the simplest designs are the most revolutionary as well. Starting from the paper clip to the pulley to a never-ending list. Coming from the same league are hose clamps. Hose clamps are multipurpose fittings that not just help in fastening, but also holding the pipes and helping them withstand the high-pressure forces from inside which if not held well, could result in leakage or other damages. Hose clamps find their use in sealing the pipe joints and tightening them as well in a highly efficient manner such that there are minimal chances of liquid leakage. Jolly Clamps are the proud V Band Clamps Manufacturers, V-Band Couplings Distributors, Turbo Clamps Distributors and the manufacturers of the famous Lined Worm Drive Clamps. Let’s have a brief of all of them:

V-Band Clamps: V-Band clamps are perhaps one of the key players in their field. Invented by Herbert Marx, these fittings are used in to join and hold flanges of almost all sizes together. They are manufactured in various materials and interestingly, are of great importance in the automobile industry.

V-Band Couplings: V-Band Couplings are basically made from V-segments which are spot-welded to a metal band. These V-segments are multiple and uniformly spaces and have a V-shape groove that is fitted to the flange which helps in leak free tightening of the hoses.

Turbo Clamps: These are small size clamps but as the name suggests they are designed for heavy duty. When it comes to withstanding the forces of turbo or the heat released from under-bonnet in automobiles. These are the perfect clamping solutions for leakage and slipping.

Lined Worm Drive Clamps: They are functionally almost the same as V-Band clamps. But there is a major difference in the designs. There are no inner linings in these clamps like in the V-band clamps. They are smooth so that while tightening these clamps the hose material doesn’t get affected or damaged. For more info, follow us on Facebook.

Making it Big in Clamp Industry

So after giving you guys a lot of information about the inception of the clamp industry, in this next chapter of the series we will look into where are how the clamps are used and most importantly why? It will seem a little uninteresting to know these things but knowledge once gained has to pay back in some form or the other. This chapter will prove beneficial to business individuals who employ a working in this clamp industry.

Starting on, let us get one thing in our minds that clamps are versatile tools, which are being put to use in different manners and which prove beneficial. The clamps come to demand only when it serves the purpose of combining something weak together with the other making the weak strong again. The clamp industry since its inception till date has never had a fall down. The major reason behind this is the low competition present within the business. Clamp manufacturing does not cost a lot but it requires special quality of knowledge as the finally manufactured product will be the product which will support another numbers of products.

Due to the industrialization, the growth in the industries like carpentry, wood works, construction and metal working prospered way beyond the expected lines. This increasing number of other businesses demanded a rise in the number of clamp manufacturers, because close though tiny and little as part were needed to support the business of these other industries. For nearly each 12 industries there was only one clamp manufacturer, which defines why the manufacturers of clamp did a better job. It was because of the quality and knowledge that only the best clamp manufacturer gained a longer life in the business place. Of them someone is Jolly Clamps. With skilled labor and highest quality finishing, jolly clamps are referred to as the best manufacturers of hose clip clamps and Mini clip clamp manufacturers. With the manufacturing of spring loaded T bolt clamps and no hub couplings, Jolly clamps today stands as the best clamp manufacturing company in India.

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Clamps Revolution in Global World

Do you guys know Hitler? One of the prominent figures of the World war era, who is considered as both a Hero and as the most villainous Villain of the human kind.  Mahatma Gandhi, referring to Hitler once quoted, "Small is not strong, Small is miracle. That is good for some, bad for others!"

Taking influence from this idea of Mahatma Gandhiji, we may today look into the miracles that small clamps did over years, by serving the industries to make heavy goods and delivering it to us, in an efficient way.

Clamps, the thing that came into existence in somewhere around the early 18th Century. This was the time of flourishing industrialization around Europe. Europe, which was the center of business trade had to be unique and challenging at times, to identify that no country beat it in leadership.  With industries growing on a high speed, clamps also came into been manufactured on a higher scale. This is because, clamps were the most cheapest objects to be produced, which produced an output of nearly 110% of its investment. That means for every 100 rupee you spend on the manufacturing of a clamp, it gave you an output of nearly 1100 rupees, which is ,much higher than anything. Clamps, helped in building heavy machinery, by giving simple access to assemble machines in the simplest way. 

 Clamps also helped industries in modulating machines, in a way which made their transportation easy and affordable. In such a way, clamps helped the industry owners to lower their cost investments and double their profits recurrence.

Jolly Clamps, one of the largest manufacturers of mini clips, T Bolt Clamps and no hub couplings clamps, is also a leading distributor of turbo clamps in India, having sold more than 120 million products and in a network area that spans long around 150 networks. For more info, follow us on LinkedIn.

Understanding the importance of Small things

Evolution has always brought a change in human lives. Since the ancient ages to date, evolution has surprised humans with innovation and creativity, which made lives more comfortable and less complex. Thinking about the complexity, do you remember the Winston machinery? These were the machinery which originated in the World War 1 era, when industrialization was flourishing. The Winston machinery were the manufacturers of other machines such as textile wrappers, bloomers and others. Winston machinery were so heavy and complex in nature, that the Winston industry had only 4 of them. The regular maintenance was the major thing that mattered. The growing need of the time to supply the demand, it was necessary for the Winston to bring into function such machinery which would be flexible and less in terms of its weight. There at this situation, the Winston brought into process the Coral machinery which was 30 times low weight than the previous machine and more flexible. What made Coral to weight this low was that it was made by joining multiple small parts, making it feasible for transportation and  quick deliver. What is important for us is to know that these small parts wouldn't have been in contact if there were none of those small clamps. Clamps played an important role for  building machines that built another machines. This is how today we have something very interesting to read. The Winston company, which manufactured machines, then began to manufacture Clamps, realizing it's true potential and quality of function.

Jolly clamps, are one of the leading distributors of constant tension band clamps and turbo clamps in India. Jolly clamps with its efficient quality of work and design is also regarded as one of the finest manufacturers of V band clamps and hose clips in India. For more info, like our facebook page.