Innovation that made plumbing easy: No Hub Couplings

In the world of clamps and other plumbing and motor fittings, Jolly clamps have made a distinctive presence in the market. They are one of the most well known mini clips manufacturers, hose clip manufacturers and T bolt clamps manufacturers. Also Jolly clamps are quite popular and sought after as no hub coupling manufacturers.

Long before no hub couplings were invented, the traditional way of joining two metal pipes was a very dangerous, time consuming and expensive process. Any chances of failure, meant the whole set up to be re done. Because the only way to join two metal pipes was to melt lead and pour the hot lead in between the joints of the two pipes to seal them and join them permanently. Melting lead was also not as well an easy process. Lead, Oakam, burners, melting pots, special clamps, cast iron ladles, joint runners and caulking irons were required. Moreover, to perform this task it required years of practice and skill acquisition and then you qualify to take this responsibility. Yet, this was a hazardous process and any minor fault could lead to serious and permanent injuries.

No hub couplings came as a boon to save the plumbers from such a complicated situation which could save a lot of time, money and most importantly, lives. The design of no hub coupling is simple yet effective. It consists of a synthetic rubber compound that is surrounded by a protective stainless steel band with stainless worm clamps to keep the gasket fastened and secure it in it’s ownplace preventing it from slipping. So once the two ends of the pipe are brought in contact, the gasket is placed on the joint and the steel band is placed on them to tighten the gasket. Thus sealing the to pipes. This process is also convenient because we can repair/replace in case there is an issue.

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Constant tension band clamps: Easy and effortless adjustments

In the online space for buyers who seek quality hose clamps, Jolly Clamps stand out as one of the best quality hose clip manufacturers and no hub couplings manufacturers. Jolly Clamps have also been distinguished into turbo clamps distributors and constant tension band clamps distributors.

Constant tension band clamps are the most flexible type clamps which fit well in the situations where changes due to pressure or thermal variations are frequent and are inevitable. These clamps are manufactured in a way that they can neither be under-tightened or over-tightened. This is because the clamps have no particular arrangement for fastening by default. Constant tension band clamps carry the advantage of being available in dimensions as per requirements.
If we compare constant tension band clamps with the regular hose clamps, following are the points:

• Constant tension band clamps auto adjusts with temperature variations whereas the regular clamps require manual adjustments.
• Constant tension band clamps cannot be over/under tightened while the regular clamps have a screw system to tighten or loosen it.
• Constant tension band clamps need to be installed whereas regular clamps are assembled part by part.
• Constant tension band clamps comparatively take lesser time than regular clamps to be installed.

Further, constant tension band clamps come in various types.

1. Single wire hose clamps: They are made of a single wire of varying diameters. They have outward projections at both the extreme ends to adjust during installation.

2. Double wire hose clamps: These clamps are made of two wires made for better grip. Although the pressure provided is less than single wire hose clamps.

3. Constant tension clamps: These clamps are flat strips in the same design as single/double wire hose clamps. The pressure is less than single wire clamps but more that double wire clamps.

4. Constant tension light clamps: These are like constant tension clamps but are more cost effective. However, they work almost same as constant tension clamps.

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Hose Clamps: Small but important

A layman’s life may often come across words like pliers, wrench or even hammer. But there are words that aren’t used much but are used extensively in the mechanical world. One of them is clamps. Clamps are one of the most crucial parts in the world of machinery. They are used to fasten hoses, bind or hold clamps to a specific place or a spot. They are also used in plumbing and high end engines in automobiles to sustain high pressure, high temperatures and forces of turbo. Jolly clamps, apart from being one of the leading constant tension band clamp distributors, turbo clamps distributors and no hub couplings manufacturers are also one of the leading hose clip/clamp manufacturers.

Following are the types of hose clamps:

Ear Clamps:

These clamps are used in places where the fittings are to be done for only once. They are stainless steel bands with end projections called ears. These ears are tightened on the hose tubes with special tools called clamp pliers which are used to bend the clamp ears and fix it permanently. The bands in ear clamps are narrow.

Screw Clamps:
These clamps are used widely in the domestic plumbing system. They are the advanced version of ear clamps because there is a screw at the end of the band which facilitates in loosening or tightening of the clamp as per requirement. The bands have comparatively greater thickness than ear clamps. Screw clamps are also known as worm gear clamps.

Wire clamps:

Wire clamps are solid and heavy rings of steel unlike ear clamps and screw clamps that have stainless steel strips. These rings are discontinued in the middle and the ends are separated by flat projections with holes in them for a nut and screw to pass through to tighten the clamp.

Spring Clamps:

Spring clamps are designed to endure heavy pressure and high temperature. They are made of medium carbon steel and possess flexibility in case of expansion or contraction.Spring Clamps are extensively used in the automobile industry.

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Essentials of the mechanical world

Jolly clamps have been of the most renowned Spring Loaded T Bolt clamps manufacturers, V-Band coupling distributors, Turbo clamp distributors and lined worm drive clamps distributors. They have been known for not just good quality but also for consistency. For year, Jolly clamps have added new clients to their list and have retained the earlier ones with much ease for the same reason.

Here is some vital information about the aforementioned:

Spring Loaded T Bolt clamps: Spring Loaded T Bolt clamps are designed specifically to withstand challenging conditions like temperature variations or pressure variations because that causes the expansion and contraction of the hose line. In case of such fluctuations, a spring loaded clamp is preferred to provide constant band tension.

V-Band Couplings: These couplings are used wherever there is a constant need of regular maintenance which demands the couplings to be removed and put back time and again. They come in various configurations to meet the needs of  piping containers, regulators, filters, etc. Owing to the ease of assembly, the time taken and the assembly cost is less. They come in wide range of shapes, sizes, thickness and materials.

Turbo clamps: Turbo clamps are used extensively in the automobile industry. Turbo clamps connect vehicle exhaust pipe flange to turbo. They are built for high performance and heavy duty to withstand extreme heat and jerks in the under bonnet of the vehicles. Stainless steel is the standard material used for the construction of turbo clamps.

Lined worm drive clamps: They are functionally same as the regular hose clamps. The only difference is that the inner side of these clamps are lined smooth to give considerations to hoses made of softer materials like silicon rubber. This helps in tightening the clamps without affecting the material.

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Constant Tension Clamps: Flexibility Guaranteed

Jolly Clamps have been the leading Constant Tension band manufacturers, Turbo Clamps distributors and No Hub Couplings manufacturers. Jolly Clamps have also been the leading hose clip manufacturers. Hose clip is a thing of absolute wonder. Unlike the regular clamps or clips, there is no fixed fastening required for hose clips. They don’t require any screw system or any external or manual adjustments for fastening, because they are manufactured in such a way that the only effort that is required, is while installing them and that is to stretch them to fix on the hose.
If you compare them with the regular clamps, they are more responsive to temperature variations and expand/contract accordingly. They are also very easy to install and their installation takes lesser time.

There are four types of hose clips:

Single wire clamp: Single Wire hose clip as the name suggests is made from a single wire and is the most basic type of band and still remains to be one of the most effective designs. Single wire hose clip helps us in focussing the force on one specific area of the hose.

Double wire clamp: Double wired hose clamp is the variant of a single wired hose clamp and is made of two wires. Notably, a double wired hose clamp provides lesser clamping force than a single wire hose clamp. The grip however is well spread. As compared to single wired clamps, it is aesthetically better and is more cost effective.

Constant tension clamp: Constant tension band clip is an upgraded level of double wire hose clip. The difference in design is that constant tension hose clamp is a flat strip. Its clamping force is between a single wire and a double wire hose clamp.

Constant tension light clamp: This is the economical version of constant tension clamp but are functionally equally effective.

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Hose Clamps: Saviours of the modern day machinery

When you are looking at multiple problems related to hose fastening, tightening of flanges and automobile hose related issues, it is almost inevitable to not get your issues resolved at the same place. Except if you decide to visit Jolly Clamps. Jolly Clamps is one of the leading manufacturers and distributors of clamps in India and is the all-in-one solution to all your issues and requirements. Jolly Clamps is very popular as one of the finest Hose Clip manufacturers, No Hub Couplings manufacturers, Spring Loaded T Bolt Clamps manufacturers and Mini Hose Clips manufacturers.

Let’s have a brief info on the aforementioned:

Hose Clips: Hose Clips are the aids for successful pumping of fluids from one end of the hose to the other end. When a fluid is pumped from the source or one end of a hose, the liquid is transferred at high speed and pressure. In that case, it is very important that the liquid is transferred efficiently without any loss. It is here when the hose clamps play their role. They make sure the leakage is prevented even in the most extreme conditions. They are of two basic types: screw type and spring type.

No Hub Couplings: No Hub Couplings were designed specifically for cast iron pipes. Its revolutionary design had brought a great relief to the otherwise tedious and labour intense installations wherein joining two pipes required skilled labour to pour molten lead in between two pipes. This was a very hazardous process and could result in grave damages in case of mishaps. The No Hub Coupling has an inner rubber gasket surrounded by a stainless steel band for tightening.This arrangement helps the pipes carry large volumes of liquid without any leakage or damage.

Spring Loaded T Bolt Clamps: These are the modified versions of the traditional clamps. They have a screw system for tightening the clamp strips which greatly helps in adjusting according to the dimensional changes brought about by thermal variations. Spring Loaded T Bolt Clamps are as good as any customized hose clamps and are extremely popular.

Mini Hose Clips: These are the miniature versions of the regular hose clips. They may be small in size but are big on performance. They are widely used in automobile engines for pumping the engine liquids. They can easily withstand high temperature and pressure.

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Clamps - Marvels of the Modern World

Often, the simplest designs are the most revolutionary as well. Starting from the paper clip to the pulley to a never-ending list. Coming from the same league are hose clamps. Hose clamps are multipurpose fittings that not just help in fastening, but also holding the pipes and helping them withstand the high-pressure forces from inside which if not held well, could result in leakage or other damages. Hose clamps find their use in sealing the pipe joints and tightening them as well in a highly efficient manner such that there are minimal chances of liquid leakage. Jolly Clamps are the proud V Band Clamps Manufacturers, V-Band Couplings Distributors, Turbo Clamps Distributors and the manufacturers of the famous Lined Worm Drive Clamps. Let’s have a brief of all of them:

V-Band Clamps: V-Band clamps are perhaps one of the key players in their field. Invented by Herbert Marx, these fittings are used in to join and hold flanges of almost all sizes together. They are manufactured in various materials and interestingly, are of great importance in the automobile industry.

V-Band Couplings: V-Band Couplings are basically made from V-segments which are spot-welded to a metal band. These V-segments are multiple and uniformly spaces and have a V-shape groove that is fitted to the flange which helps in leak free tightening of the hoses.

Turbo Clamps: These are small size clamps but as the name suggests they are designed for heavy duty. When it comes to withstanding the forces of turbo or the heat released from under-bonnet in automobiles. These are the perfect clamping solutions for leakage and slipping.

Lined Worm Drive Clamps: They are functionally almost the same as V-Band clamps. But there is a major difference in the designs. There are no inner linings in these clamps like in the V-band clamps. They are smooth so that while tightening these clamps the hose material doesn’t get affected or damaged. For more info, follow us on Facebook.

Changing the outlook of Clamps, Clips & Couplings

While the World is busy to look at the emerging and growing IT industries, the growth and the prosperity of the clamp industry goes unnoticed. The annual summit of the Manufacturers Association has reported that the clamp industry, around the world is growing at the rate of 9.56% growth, annually, which is nearly 3 times the growth rate of the IT industry. The summit also pointed that the lower number of competition presence is further expanding the opportunity of the industry to gain a maximum capital turnover of nearly $1.2 billion, within the completion of the quarterly year. According to Katherine Lomba, the director of Norma UK, one of the World’s leading clamp manufacturers, said that the clamp industry is taking heavy assignments since the growth of other industries is associated with the development phase, which is increasing at twice its speed, when compared to the development rate during the last decade.

The clamp industry around the world, at present operates at $600 million turnover, quarterly and is expected to grow around $800-$900 millions till 2020. The high capital growth is the result of the growing demand of the manufacturing companies across the world. According to the sectoral report published by the international research institution, Nixon Research - stated that the manufacturing industry at the present is the highest rated industry in terms of ROI and ROE. The institute also reported that, India ranks 8th among other nations, valued based on its capacity to manufacture and produce other industrial goods.

Jolly clamps, one of India’s major manufacturers of T Bolt clamps, is also a leader in the manufacturers of Spring loaded T bolt clamps. Along with these Jolly clamps are also the manufacturers of mini clip and Hose clip clamps in India.  

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Making it Big in Clamp Industry

So after giving you guys a lot of information about the inception of the clamp industry, in this next chapter of the series we will look into where are how the clamps are used and most importantly why? It will seem a little uninteresting to know these things but knowledge once gained has to pay back in some form or the other. This chapter will prove beneficial to business individuals who employ a working in this clamp industry.

Starting on, let us get one thing in our minds that clamps are versatile tools, which are being put to use in different manners and which prove beneficial. The clamps come to demand only when it serves the purpose of combining something weak together with the other making the weak strong again. The clamp industry since its inception till date has never had a fall down. The major reason behind this is the low competition present within the business. Clamp manufacturing does not cost a lot but it requires special quality of knowledge as the finally manufactured product will be the product which will support another numbers of products.

Due to the industrialization, the growth in the industries like carpentry, wood works, construction and metal working prospered way beyond the expected lines. This increasing number of other businesses demanded a rise in the number of clamp manufacturers, because close though tiny and little as part were needed to support the business of these other industries. For nearly each 12 industries there was only one clamp manufacturer, which defines why the manufacturers of clamp did a better job. It was because of the quality and knowledge that only the best clamp manufacturer gained a longer life in the business place. Of them someone is Jolly Clamps. With skilled labor and highest quality finishing, jolly clamps are referred to as the best manufacturers of hose clip clamps and Mini clip clamp manufacturers. With the manufacturing of spring loaded T bolt clamps and no hub couplings, Jolly clamps today stands as the best clamp manufacturing company in India.

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Clamps Revolution in Global World

Do you guys know Hitler? One of the prominent figures of the World war era, who is considered as both a Hero and as the most villainous Villain of the human kind.  Mahatma Gandhi, referring to Hitler once quoted, "Small is not strong, Small is miracle. That is good for some, bad for others!"

Taking influence from this idea of Mahatma Gandhiji, we may today look into the miracles that small clamps did over years, by serving the industries to make heavy goods and delivering it to us, in an efficient way.

Clamps, the thing that came into existence in somewhere around the early 18th Century. This was the time of flourishing industrialization around Europe. Europe, which was the center of business trade had to be unique and challenging at times, to identify that no country beat it in leadership.  With industries growing on a high speed, clamps also came into been manufactured on a higher scale. This is because, clamps were the most cheapest objects to be produced, which produced an output of nearly 110% of its investment. That means for every 100 rupee you spend on the manufacturing of a clamp, it gave you an output of nearly 1100 rupees, which is ,much higher than anything. Clamps, helped in building heavy machinery, by giving simple access to assemble machines in the simplest way. 

 Clamps also helped industries in modulating machines, in a way which made their transportation easy and affordable. In such a way, clamps helped the industry owners to lower their cost investments and double their profits recurrence.

Jolly Clamps, one of the largest manufacturers of mini clips, T Bolt Clamps and no hub couplings clamps, is also a leading distributor of turbo clamps in India, having sold more than 120 million products and in a network area that spans long around 150 networks. For more info, follow us on LinkedIn.

“Small Wonders. Big Changes” Chapter Three

Do you remember, what did we went through in the last chapter? No? Well, no problem. While in the last chapter, we went through the historic references of how Clamps came into existence and where did they get their name from, in this chapter, we will study the contemporary references of the Clamp manufacturing and the value that they hold in today's industrial market, all around the world. 

Starting with, in the contemporary times, clamps come in various types. From a single handle tie hold clamp, which is used in most automobile industries, to the simplest worm drive clamps, that are used in most plumbing functionalities, clamps are manufactured in huge quantities and types, to adhere to the need of different kinds of industries. While back in time, when only one industry used to carry out the operations of manufacturing different things, today we have different machines set up for manufacturing each different part and element of a product. Around the globe, there are nearly 600 registered clamp manufacturing industries, which produce the best types of clamps, supporting heavy machine manufacturing industries.

Among these best clamp manufacturing industries, Jolly Clamps is also included in the list, which has produced more than 5 million clamps, supporting industries from diverse sectors like pharmaceuticals, agriculture and irrigation, automobiles, food and beverages, etc. Jolly Clamps, is best known as the manufactures of V Band Clamp, Mini clips manufacturers, no hub couplings manufacturers and leading distributors of V- Band couplings. 
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